What Is a Rolling Demand Forecast?
A rolling demand forecast is an estimate of future requirements that is reviewed regularly and extended as each reporting period closes.
For example, a business may maintain a forecast covering the next 12 months. After each month ends, it records actual demand, reviews the remaining estimates and adds another month to the planning horizon.
The planning period should reflect the products, purchasing arrangements and time needed to replenish stock.
Forecast Components May Include:
The forecast estimates future demand. A supply plan then considers inventory and incoming shipments to determine what should be ordered and when.
Why Does Demand Forecasting Need Careful Preparation?
Historical sales do not always represent the quantities customers needed.
A month with low sales may reflect unavailable stock. A month with unusually high sales may reflect a customer purchasing several months of inventory at once.
UNDP’s health-product guidance explains that forecasting should account for past consumption and expected changes in use. Underestimating requirements can contribute to shortages, while overestimating them increases overstock and expiry risks. healthimplementation.undp.org
A Demand-Forecast Review May Need to Address:
The objective is to maintain an informed estimate and make significant uncertainties visible.
Define the Product and Planning Details
Prepare a precise product list before collecting demand information.
A broad description such as “oncology medicines” does not provide enough detail for reliable purchasing. Different strengths, dosage forms and presentations should remain distinguishable.
The Initial Record Should Include:
Update the record when a product specification, customer requirement or supply arrangement changes.
Confirm the Unit of Measure and Pack Configuration
All forecast inputs and purchasing calculations should use clearly defined units.
A customer may provide requirements in cartons, the supplier may quote packs, and warehouse records may show individual vials.
Details to Confirm:
For example, 100 packs containing five vials each represent 500 vials.
A forecast of 500 packs would represent 2,500 vials for that configuration.
Document the conversion basis before consolidating information. Do not combine different strengths or presentations as though they were interchangeable.
Review Historical Demand and Customer Requirements
Check historical information against the purpose of the forecast.
Distributor sales, hospital receipts and actual consumption represent different stages of the supply chain. Adding them together can count the same underlying requirement more than once.
Demand Information to Review:
Maintain original records alongside adjusted figures so reviewers can understand how the baseline was developed.
Where forecasts use treatment-activity information, the responsible clinical and pharmacy teams should validate the quantities. Commercial planners should not independently determine treatment regimens or doses.
Calculate the Initial Demand Baseline
Establish an initial estimate before adding expected changes.
A recent average can provide a starting point for relatively stable demand. Products with changing requirements may need a trend review or customer-level assessment.
Calculation Steps May Include:
For example:
Adjusted demand of 240, 270 and 300 vials over three months:
(240 + 270 + 300) ÷ 3 = 270 vials per month.
This establishes an initial average. The increasing pattern should be investigated before assuming future demand will remain at 270 vials.
Adjust for Stockouts and Exceptional Orders
Identify events that make historical records less representative of future requirements.
Low sales during a stockout should not automatically be treated as reduced customer need. Equally, an exceptional purchase should not automatically become a recurring monthly requirement.
Possible Adjustments Include:
Comparison Points Include:
Keep adjusted and unadjusted figures distinguishable.
Obtain Customer-Specific Forecast Inputs
Ask customers for information that can improve the baseline.
Separate confirmed schedules from estimates and possible commercial opportunities.
Customer Information to Request:
Check whether these requirements are already included in historical demand.
Adding a full customer estimate on top of a baseline that already includes that customer can overstate the forecast.
Include Forecast Scenarios and Document Assumptions
Some requirements depend on events that have not yet been confirmed.
Use clearly explained scenarios where uncertainty could materially affect purchasing.
Demand Scenarios May Include:
Assumption Details to Review:
Scenario quantities should not automatically become purchase commitments. Review the consequences for stock availability, expenditure and expiry exposure before acting.
Confirm Usable Inventory and Incoming Supply
Demand forecasts need to be considered alongside available stock.
The total quantity shown in a warehouse report may include inventory that cannot support the planned requirement.
Information to Review:
Count incoming supply in the period when it is expected to become available for distribution.
Avoid counting the same shipment as both warehouse stock and an outstanding receipt.
Calculate Monthly Supply Requirements
Use the approved demand forecast to project stock balances over time.
A basic monthly calculation is:
Projected closing stock = usable opening stock + usable receipts − forecast demand.
Supply-Planning Questions Include:
UNDP recommends translating health-product requirements into monthly needs and reviewing current supplier lead times when scheduling procurement. healthimplementation.undp.org
Assess receipt timing within the month where necessary. A positive month-end balance can conceal an earlier shortage.
Add Production, Import Processing and Delivery Timing
Map the activities between order placement and usable receipt in Brazil.
A supplier’s production lead time covers only part of the replenishment process.
Possible Lead-Time Components Include:
The responsible importer and regulatory team should confirm the applicable import pathway and documentation using current ANVISA guidance. www.gov.br
Use current estimates and distinguish planned dates from confirmed milestones.
Maintain One Controlled Forecast Version
Customer inputs, supplier updates and inventory reports may arrive at different times.
Maintain one approved planning version so teams can identify the figures currently used for decisions.
Version Details to Record:
Retain previous versions for comparison.
A controlled forecast should preserve the explanation behind material changes rather than simply overwrite earlier estimates.
Assign Forecast Responsibilities Across the Supply Chain
Forecast preparation requires input from several functions.
Assign an owner to consolidate information, resolve inconsistencies and coordinate approval.
Functions to Involve May Include:
Confirm who provides each input, who approves adjustments and who communicates revised requirements.
Use aggregated product information where possible. Routine supplier forecasts generally do not require identifiable patient information.
A Practical Rolling Demand Forecast Checklist
|
Planning area |
What to confirm |
|
Product identity |
Name, strength, dosage form and presentation |
|
Quantity |
Packs, cartons and individual units distinguished |
|
Forecast scope |
Customers, channels and demand measure included |
|
Historical records |
Completeness, consistency and relevant period |
|
Adjustments |
Stockouts and exceptional orders investigated |
|
Baseline |
Method and calculation documented |
|
Customer inputs |
Confirmed and estimated requirements separated |
|
Assumptions |
Evidence, ownership and review dates recorded |
|
Inventory |
Usable stock verified by batch |
|
Incoming supply |
Quantities and availability dates confirmed |
|
Lead time |
End-to-end replenishment timing reviewed |
|
Shelf life |
Expected use and acceptance requirements assessed |
|
Supply projection |
Monthly balances and potential gaps identified |
|
Version control |
Approved forecast clearly identified |
|
Reconciliation |
Actual demand compared with previous estimates |
Hypothetical Example: Calculating a Replenishment Requirement
A Brazilian distributor prepares a monthly supply plan for one oncology medicine presentation.
The following quantities are invented to illustrate the arithmetic. They are not treatment quantities, supplier commitments or a product-specific purchasing recommendation.
All figures are expressed in individual vials.
Illustrative Planning Inputs:
Projected closing stock before additional replenishment:
300 + 150 − 400 = 50 vials.
Additional usable receipts required to reach the closing-stock target:
400 + 200 − 300 − 150 = 150 vials.
The illustrated plan therefore requires another 150 usable vials within the relevant period to reach the target, assuming the inputs remain unchanged.
The team must still review ordering deadlines, receipt timing, available batches, shelf life and commercial conditions.
A calculated requirement does not establish that the quantity can be supplied in time.
Separate Forecast Quantities From Purchase Commitments
A forecast communicates expected demand. A purchase order creates a commitment according to its agreed commercial terms.
Maintain a clear distinction between planning estimates and accepted orders.
Separate Views May Include:
Confirm whether a forecast is indicative or carries contractual obligations.
Do not assume that sharing a forecast reserves production capacity, secures a price or guarantees product availability.
Update the Forecast and Reconcile Actual Demand
Review the forecast at an agreed frequency and when material events occur.
After a period closes, record actual demand, investigate differences and extend the horizon.
Possible Review Activities Include:
Records to Reconcile Include:
Document the reasons for material differences so future forecasts can become more reliable.
Common Mistakes to Avoid
Comparing Different Units
Convert inputs to the same clearly defined unit before consolidating quantities.
Checking Only Historical Sales
Review stockouts, customer changes and exceptional orders before projecting demand.
Counting Requirements Twice
Check whether customer commitments are already included in the baseline.
Using One Estimate for Every Presentation
Maintain product-specific forecasts for relevant strengths, dosage forms and pack sizes.
Confusing Forecasts With Purchase Orders
Separate planning information from accepted commercial commitments.
Ignoring Shelf-Life Constraints
Assess whether stock will remain suitable when the requirement arises.
Counting Unavailable Inventory
Exclude quantities that cannot support the planned demand.
Leaving Forecasts Unreconciled
Compare approved estimates with actual demand and investigate significant differences.
Working With Zircon Medtech on Oncology Medicine Supply Planning
When discussing oncology medicine supply from India to Brazil with Zircon Medtech, provide a clear product brief and dated demand forecast.
Identify confirmed requirements separately from indicative estimates and explain significant changes from the previous version.
Information to Share Includes:
Confirm which details Zircon Medtech can provide and which require input from the Brazilian importer, logistics provider or other partners.
Discuss product availability, order lead times and shipment arrangements before making purchasing commitments.
Turning Demand Estimates Into a Practical Supply Plan
Oncology medicine supply from India to Brazil benefits from a consistent process for reviewing changing requirements.
Define the products, validate historical information, document assumptions and compare demand with usable inventory and incoming supply.
A rolling demand forecast helps the parties communicate future needs, identify potential gaps and review purchasing decisions as new information becomes available.
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